Product
The company has a production line with an annual output of 300,000 tons of SBR Latex, Nitrile Latex and Pyridine Latex.
The project covers an area of 60 mu, with a total investment of 400 million yuan.
SBR Latex, or Styrene-Butadiene Rubber Latex, is produced through the emulsion polymerization of styrene and butadiene in varying proportions. This process creates a milky white emulsion that is used in a range of industrial applications. The properties of SBR Latex can vary depending on factors such as the ratio of styrene to butadiene, the type of emulsifier used, and the polymerization temperature. This classification encompasses a variety of SBR Latex types, each designed to meet specific needs across different sectors.
Product Characteristics:
1.Styrene-to-Butadiene Ratio:
- Flexibility and Performance: The ratio of styrene to butadiene typically ranges from (60-50):(40-50). Higher styrene content generally enhances the gloss and hardness of the latex, while a lower ratio offers greater flexibility and softness in the final product.
2. Solid Content:
- Concentration: SBR latex solids content generally ranges from 42% to 52%, providing a balance of performance and application efficiency. This solids content ensures adequate bonding and coating capabilities while maintaining a workable consistency.
3. Charge and pH:
Negatively Charged and pH Range: SBR Latex is negatively charged with a pH range of 5.5 to 9.0. This attribute is important for its compatibility with various additives and substrates, contributing to its effectiveness in bonding and application processes.
4. Viscosity and Appearance:
Milky White Emulsion: The latex is presented as a milky white liquid with a viscosity suited to various industrial applications. The appearance is indicative of its uniform dispersion and consistency.
Product Features:
1. Adhesion Strength:
Superior Bonding: SBR Latex is known for its good pigment bond strength when used as a coating adhesive. This quality ensures that pigments adhere firmly to surfaces, improving the durability and quality of the final coated product.
2. Wet Rub Resistance:
Enhanced Durability: After coating, products achieve high wet rub resistance, making them more resilient to abrasion and moisture. This feature is particularly beneficial in applications requiring durability under challenging conditions.
3. Gloss and Hardness:
Customizable Finish: The gloss and hardness of the coated material can be adjusted by varying the styrene content. This flexibility allows for customization of the final product’s appearance and tactile properties according to specific needs.
4. Compatibility with Additives:
- Versatile Formulation: SBR Latex can be mixed with other substances such as casein and modified starch to enhance its properties. This versatility enables its use in a wide range of formulations and applications.
Applications:
1. Printing and Dyeing Industry:
- Ink Formulation: In the printing and dyeing sectors, SBR Latex is utilized in ink formulations to improve adhesion and print quality. It helps in achieving vibrant colors and sharp prints on various substrates.
2. Latex Products:
- Rubber Goods: SBR Latex is used in the production of various latex products, including gloves and other rubber items. Its properties make it suitable for applications requiring flexibility and durability.
3. Fiber Fabric Impregnation:
- Enhanced Fabric Properties: Latex is applied in the impregnation of fiber fabrics to enhance their strength, flexibility, and resistance to wear and tear. This application is common in the textile industry for producing durable and high-performance fabrics.
Nitrile Latex, commonly referred to as NBR, Buna-N, or acrylonitrile butadiene rubber, is a synthetic rubber produced from the polymerization of acrylonitrile (ACN) and butadiene. Known for its exceptional resistance to oils, fuels, and a variety of chemicals, Nitrile Latex is an essential material across various industries, particularly in environments where exposure to harsh substances and conditions is common.
Product Characteristics of Nitrile Latex
1. Chemical Resistance
- Unmatched Durability: Nitrile Latex is highly resistant to oils, fuels, and numerous chemicals, including both acids and alkalis. This robustness makes it an ideal choice for applications in demanding environments, such as automotive, industrial, and chemical processing sectors, where materials are frequently exposed to corrosive substances.
2. Temperature Stability
- Wide Temperature Range: NBR maintains its physical properties across a broad temperature spectrum, typically from -40°C to 120°C. This thermal stability allows Nitrile Latex to perform reliably in both high-temperature and low-temperature applications, making it suitable for use in a wide variety of climates and operational conditions.
3. Mechanical Strength
- Resilience in Tough Conditions: Nitrile Latex exhibits mechanical properties, including high tensile strength and abrasion resistance. These characteristics ensure the material's durability and longevity, even in challenging environments, such as those found in the automotive and heavy machinery industries.
4. Elasticity and Flexibility
- Balanced Performance: Despite its strong resistance to chemicals and physical wear, Nitrile Latex retains good elasticity and flexibility. This balance between toughness and pliability makes it suitable for applications that require materials to stretch or deform without compromising their integrity.
5. Barrier Properties
- Effective Protection: Nitrile Latex provides barrier protection against a range of substances, including gases and liquids. This makes it a preferred material for protective equipment and sealing applications, ensuring safety and reliability in both industrial and healthcare settings.
Key Features of Nitrile Latex Products
1. Versatility
- Diverse Applications: The versatility of Nitrile Latex makes it suitable for a wide range of products, from simple seals and grommets to complex molded goods and protective gear. Its ability to perform consistently across different applications highlights its broad utility in various industries.
2. Long Service Life
- Durable Performance: Thanks to its outstanding resistance to environmental factors and mechanical wear, Nitrile Latex products are known for their long service life. This durability reduces the need for frequent replacements, offering cost-effective solutions for industries where reliability is paramount.
3. Compatibility with Other Materials
- Multi-Material Applications: Nitrile Latex is compatible with a variety of other materials, including metals and plastics. This compatibility enables it to be used in composite applications, where multi-material solutions are required to achieve specific performance characteristics.
Applications of Nitrile Latex Products
1. Industrial Applications
- Protective Gloves: In industrial environments, Nitrile Latex is commonly used in the production of disposable gloves for laboratory work, cleaning, and other tasks that involve exposure to hazardous chemicals. Its chemical resistance and elasticity are highly valued in these applications.
2. Medical and Healthcare
- Examination Gloves: Nitrile Latex is the preferred material for disposable examination gloves used in healthcare settings. Its resilience, combined with barrier properties, ensures protection for both patients and healthcare professionals.
3. Textile and Surface Coatings
- Surface Coatings: The material is also applied as a coating on metal surfaces to provide additional protection against corrosion and chemical damage. Its ability to form a durable, protective layer makes it a valuable material in surface treatment applications.
VP Latex is a specialized chemical compound widely utilized in various industrial applications, particularly for enhancing the performance of adhesive products, coatings, and fabric treatments. This versatile latex offers unique properties that improve the adhesion, flexibility, and durability of materials, making it an essential component in sectors such as automotive, construction, and textiles.
Product Characteristics of VP Latex
1. Superior Adhesion:
- VP Latex is renowned for its exceptional adhesive properties, which allow it to create strong and durable bonds between different materials. This characteristic is crucial in applications where long-lasting adhesion is required, such as in coatings and fabric impregnation.
2. Chemical Resistance:
- The latex exhibits resistance to various chemicals, including acids, alkalis, and solvents. This chemical stability ensures that products treated with VP Latex maintain their integrity even when exposed to harsh environments.
3. Flexibility and Elasticity:
- VP Latex imparts significant flexibility and elasticity to the materials it is used with. This property is particularly important in applications involving continuous movement or where the material is subjected to bending and stretching, such as in fabric treatments and coatings.
Product Features of VP Latex
1. Enhanced Durability:
- One of the key features of VP Latex is its ability to enhance the durability of materials. Whether used in coatings, adhesives, or fabric treatments, VP Latex ensures that the final product can withstand rigorous use and environmental stress.
2. Water and Moisture Resistance:
- VP Latex provides resistance to water and moisture, making it an ideal choice for applications where the material needs to be waterproof or moisture-resistant. This feature is particularly beneficial in outdoor and construction applications.
3. Compatibility with Various Substrates:
- VP Latex is compatible with a wide range of substrates, including textiles, rubber, metals, and plastics. This versatility allows it to be used in diverse applications, from automotive parts to protective coatings and fabric treatments.
Applications of VP Latex
1. Tire Cord Impregnation:
- Tire Manufacturing:
VP Latex is extensively used in the impregnation of tire cords, which are critical components in the production of high-performance tires. By treating the tire cords with VP Latex, manufacturers enhance the bonding strength between the rubber and the cords, ensuring that the tires maintain their integrity under high stress and during prolonged use. This application is essential for producing durable, reliable tires that can withstand the rigors of daily driving and harsh road conditions.
2. Industrial Fabric Impregnation:
- Reinforced Industrial Fabrics:
In industrial applications, VP Latex is employed for the impregnation of various types of industrial fabrics. This process significantly improves the fabric’s durability, strength, and resistance to wear and tear. Whether used in conveyor belts, protective clothing, or other heavy-duty applications, the latex ensures that the fabric can endure conditions, including continuous movement and exposure to harsh chemicals.
3. Textile and Rubber Integration:
- Fabric-Rubber Composite Products:
VP Latex is vital in the production of fabric rubber composite products, where strong adhesion between the fabric and rubber is required. The latex ensures a robust bond, making these composites ideal for demanding industrial applications where flexibility, strength, and durability are critical.